Showing posts with label occupational health and safety. Show all posts
Showing posts with label occupational health and safety. Show all posts

Monday, October 5, 2015

'Green' walls bad for office worker health: Study

In hot and polluted environments, indoor air
pollution may be worse with 'green' walls.
Going green is a growing trend - but in the case of living 'green' walls in offices, it might be a bad idea.

In fact, they could contribute to poorer air quality indoors, experts say.

Researchers of the University of York recently looked at the levels of ultrafine particles (UFPs) in hot and polluted environments. Such particles are a health concern as they can carry potentially toxic substances into the lungs.

The scientists simulated typical UFP levels in Athens, Helsinki and Milan offices during a heatwave and typical summer temperatures. The three cities were selected to compare contrasting climates and locations across Europe.

The researchers found that indoor concentrations of UFPs were highest in the Milan and Athens offices, reflecting high outdoor air pollution levels in these cities.

The pollutants make their way indoors through doors, windows and ventilation systems as well as through gaps in building materials.

However, indoor UFP concentrations were well above those expected through penetration of outdoor particles alone.

The researchers wanted to know why and realized they were a result of high concentrations of reactive volatile organic compounds (VOCs) outdoors, emitted by plants and trees.

These reactive VOCs include limonene, a naturally occurring compound emitted by plants and trees responsible for the citrusy smell in lemons and oranges, and pinene, emitted by pine trees.

Once in the atmosphere, such compounds rapidly oxidise to form a range of gas-phase and particle-phase products, which exist in a dynamic equilibrium depending on the conditions.

During heatwaves such as that experienced during 2003, emissions of VOCs increase in high temperatures and the formation of the secondary gas and particle-phase products becomes very efficient.

When outdoor air is drawn into an office air inlet, it is often filtered to partially remove outdoor particles. However, removing these particles disturbs the equilibrium of the secondary products and in order to re-establish a balance, new particles quickly form once the air reaches the office environment.

Therefore, indoor UFP concentrations are seen to be much higher if reactive VOCs exist outdoors near an office air inlet, as the impact of air filtration is lessened.

This finding is significant as, for the first time, indoor UFP formation is shown to be linked to the oxidation of outdoor plant and tree species in heatwave conditions.

Given the increasing popularity of green walls covered in plants and vegetation, their prevalence in hot, polluted locations could exacerbate indoor air pollution.

The filtration of air in modern office blocks is also seen to be less effective than expected, and this may explain why expected health benefits are often not realised when particle filters are added to a building.

Tuesday, September 15, 2015

Keeping workers safe should be a company's first priority

OSHA proposed a steep fine for repeat and
serious violations in worker safety guidelines.
When companies get lax with safety protocols, it can get costly.

United States workers are protected by gyidelines issued by the Department of Labor's Occupational Safety and Health Administration (OSHA). When OSHA receives complaints and starts investigating, companies better take note.

Fines for serious and repeat citations can run into the thousands.

In a recent case of an electroplating company in Connecticut, OSHA issued two repeat and 11 serious citations and proposed penalties of $48,304.

The company allegedly exposed workers to chemical and mechanical hazards, some of them were repeat violation from a previous investigation in 2010.

This time, OSHA found that the company failed to

  •     Determine employees’ initial exposure levels to lead and cadmium, two toxic substances in use at the workplace;
  •     Provide workers with training on cadmium hazards;
  •     Prevent cadmium buildup on machinery;
  •     Evaluate employees’ ability to safely operate forklifts;
  •     Ensure that employees who wear respirators are medically able to do so;
  •     Prevent employees from consuming food and drink in areas where the toxic substance hexavalent chromium was present;
  •     Separate flammable spray operations by at least three feet;
  •     Provide appropriate training to emergency coordinators and employees expected to fight fires; and
  •     Ground and shield an electric lamp against damage.

“Employees at this plant work with highly hazardous chemicals. It’s imperative that their employer take all necessary steps to protect their health and well-being at all times,” said Warren Simpson, OSHA’s area director in Hartford.

“That includes monitoring exposure levels, providing proper and effective protective clothing, and ensuring that employees are properly trained.”

Source: OSHA

Wednesday, May 27, 2015

Workplace safety apps on the rise

New apps help with occupational health and safety tasks.
As the world keeps changing, so does the world of occupational health and safety.

While technology continues to evolve, workplace safety needs to adapt as well.
That’s why cell-phone apps designed for occupational health and safety functions have become important in the marketplace.

New programs for smartphones and tablets can assist with all kinds of tasks, ranging from safety inspections and incident reports to emergency alerts and contacting remote colleagues when alone and in danger.

“Lives are at stake,” says Matthew Ross, media manager with ProntoForms Corporation, a mobile-solution company based in Kanata, Ontario. “People absolutely need to be able to process these types of info as fast as possible.”

ProntoForms has created an app that sends and receives forms and vital work information quickly.

“With the push of a button, the info is sent to wherever you like,” Ross explains. “You can send to a variety of cloud services.”

Such forms could include inspection checklists, safety lists, data on hazardous materials, action reports and even statements from accident witnesses, he adds.

“We’ve got such incredible positive feedback from clients because the processing is so much faster.”

Apart from increased safety, a side benefit of the ProntoForms app is a sharp reduction in paperwork.

“People are looking to help make their lives easier and make their jobs easier,” says Jason Grouette, business manager of the personal safety division for 3M Canada in London, Ontario.

3M Canada provides a practical new app that assists employees assigned to buy safety equipment for their companies, including distributors, health and safety managers and some end users.

Simply called Safety, the app gives the user instant access to more than 2,400 workplace safety products available from 3M.

Honeywell Safety Products in Morristown, New Jersey offers a similar product, the Media App, which gives users access to product information and learning resources on personal protective equipment available from Honeywell.

So why have workplace safety apps become more prevalent?

“We are in a different world that we were a decade ago,” says Grouette. “People have an expectation of finding answers very quickly and addressing problems quickly.”

“It’s driven by a bunch of things,” explains Ross. “The technology on Smartphones and tablets has gotten stronger and more powerful. So it has enabled us to include better features, time-savings, cost savings, high-productivity features. Another thing is the BYOD trend – bring-your-own-device trend – in businesses, so companies are more comfortable with employees using their own devices.”

Ross points out that the construction and oil and gas industries tend to supply ProntoForms’ biggest customers for health and safety products. But restaurant chains also use the ProntoForms app for information about cleanliness and other oh&s issues, he adds.

“The speed of data collection and processing is something that is invaluable in the industry.”

Grouette lists oil and gas, mining and manufacturing as sectors that benefit highly from 3M’s products, including the Safety app.

Many safety apps, including some of the aforementioned ones, are available to employers and workers for free.

Source: OHS Canada

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Wednesday, May 20, 2015

Welders exposed to toxic substances at storage tank manufacturing company

Welding without proper safety precautions can expose workers
to hazardous chemicals and fumes. 
Workers welding stainless steel and other alloy steels containing chromium metal at a Wisconsin bulk storage tank manufacturer were exposed to hazardous levels of hexavalent chromium.

At high levels, hexavalent chromium can cause lung cancer and respiratory, eye and skin damage.

After a complaint, U.S. Department of Labor Occupational Safety and Health Administration inspectors visited Imperial Industries in Rothschild and identified two willful and 12 serious safety violations.

Proposed penalties total $161,100.

"Each year 50,000 workers die from exposures to hazardous substances like chromium during their careers. Failing to take steps to limit exposure to this dangerous substance is inexcusable," said Robert Bonack, area director of OSHA's Appleton office.

"Workers pay the price when companies don't follow standards to reduce injuries and illnesses. Imperial Industries needs to take immediate steps to comply with safety and health standards."

Inspectors determined employees were exposed to hexavalent chromium at levels exceeding permissible exposure limits while welding steels containing chromium metal. Chromium is added to harden alloy steel and help it resist corrosion.

Additionally, the company failed to implement engineering controls to reduce and monitor exposure levels among workers.

The November 2014 investigation also found workers endangered by amputation and struck-by hazards because machines lacked safety mechanisms. Numerous electrical safety hazards were also identified, and workers were found operating damaged powered industrial vehicles.

Imperial Industries manufactures heavy gauge metal industrial tanks that are typically mounted to commercial trucks.

Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees.

OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance.

Source: OSHA

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Monday, May 4, 2015

Hotel cosmetics manufacturer exposed employees to dangerous chemicals

OSHA found new and repeated hazards
at the manufacturing facility.
SYRACUSE, N.Y. – A leading maker of soap and shampoo for hotels and retail sale exposed workers to chemical and fire hazards and blocked emergency exit routes, the U.S. Department of Labor's Occupational Safety and Health Administration found in a November 2014 inspection.

A company that provided it the manufacturer with temporary employees was cited for chemical-related hazards.

The fact that new and repeated hazards were found shows Marietta Corp. must take worker health and well-being more seriously.

Acting on employee complaints, inspectors visited Marietta Corp. in Cortland and found flammable liquids were not stored or used properly; employees with respirators were not trained or checked medically; and containers with hazardous chemicals were not labeled correctly.

Similar hazards were found at the Cortland plant in 2011 and at the company's Chicago facility in 2010.

In addition, inspectors found workers without needed eye and face protection and emergency eyewash stations; employees not trained in the use of dangerous chemicals; and forklift operators who did not receive refresher training.

In total, Marietta was cited for three repeat and six serious violations with $103,800 in fines.

Select Staffing, the temporary agency that recruits workers for Marietta, received two serious violations with $10,000 in fines proposed. The staffing agency did not provide workers exposed to dangerous chemicals with proper eye and face protection; lacked accessible data sheets for hazardous chemicals; and did not prove that a hazard assessment had been done to determine what protective equipment employees would need.

In April 2013, OSHA announced an initiative to improve workplace safety and health for temporary workers, who are at increased risk of work-related injury and illness. The initiative includes outreach, training and enforcement to ensure that temporary workers are protected in their workplaces.

OSHA and the National Institute for Occupational Safety and Health have issued a "Recommended Practices*" publication that focuses on ensuring that temporary workers receive the same training and protection that existing workers receive.

The companies have 15 business days from receipt of their citations and proposed penalties to comply, meet with OSHA's area director, or contest the findings before the independent Occupational Safety and Health Review Commission.

Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance.

Source: OSHA.

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Thursday, April 9, 2015

Toxic solvents underneath IBM building defy cleanup

Buildings on contaminated soil may
expose workers to harmful chemicals
through soil vapor intrusion: Experts.
ENDICOTT – After 35 years, IBM Corp. contractors have stanched the flow of industrial solvents into a commercial and residential district in the heart of the village, but they have yet to find a solution for the source of the problem at the company's former flagship manufacturing plant.

Officials recently reported that efforts to intercept and remove the subterranean flow of hazardous chemicals coming from the industrial complex — now owned by Huron Real Estate Associates — have been successful.

Consequently, health risks to a nearby neighborhood have been eliminated.

Yet they have no remedy for a concentrated pool of solvents directly under the manufacturing site, where at least 1,500 people still work.

It may take years before a proven remedy is found, according to Alex Czuhanich, an engineering geologist with the state Department of Environmental Conservation, although the agency has no timetable for the project.

The pollution, discovered in 1979, includes trichloroethylene (TCE) and other solvents used as industrial degreasers that have been linked to maladies ranging from cancer to birth defects.

IBM used vast quantities of the solvents to manufacture printed circuit boards during the company's heyday from the 1950s through the 1970s.

The contaminated hot spot — known as "the source area" on DEC records — lies under an area the size of eight village blocks, and it was once bustling with the delivery, handling, storage, transport and liberal use of solvents.

The source area encompasses a railroad corridor where chemicals arrived in bulk, loading docks where they were handled, and a network of tanks and pipelines that stored and transported virgin chemicals and chemical waste to and from various manufacturing lines throughout the campus, according to DEC records.

Situated over and near the source area, and blocking access to cleanup, are dozens of buildings, most of them massive, bunker-like, cement structures built during the Cold War era and some well before.

The contaminated ground is dense with tunnels, boiler rooms, tank rooms, crawl spaces, cables, pipes and conduits.

"There is just so much infrastructure there," Czuhanich said. "Trying to get anything in there (to remedy the problem) is difficult, at best."

To date, nearly 70,000 gallons of solvent — more than 40 tons — have been pumped from the ground. Officials don't know how much is left, according to DEC spokesman Peter Constantakes.

Court records filed by attorneys representing residents suing IBM for damages from the pollution put the solvent pool up to 1 million gallons "that had apparently collected over many years from leaking pipes and tanks."

Reluctance by IBM and the DEC to publicly discuss the source area has added to uncertainty about its status. IBM spokesman Todd Martin did not reply to phone calls or written inquires on the subject.

Safety debated

IBM sold the plant in 2002 to Huron Real Estate Associates, which now rents space to BAE Systems Electronics, i3 Electronics (formerly Endicott Interconnect), Binghamton University and other smaller firms that collectively employ between 1,500 and 2,000 workers.

TCE, the main contaminant under the campus, is not commonly used in bulk by industry in the U.S. anymore, though it is a pervasive contaminant at many Cold War-era industrial and military sites throughout the country.

In addition to the former IBM site, notorious TCE legacy sites in the Southern Tier include the CAE Electronics site in Hillcrest, and the Morse Industrial site in Tompkins County, both linked to contamination of nearby residential neighborhoods.

The TCE problem is as stubborn as it is complex. TCE is one of a class of chemicals that tend to be heavier than water, so they sink through the water table and adhere stubbornly to soil particles.

They also give off toxic fumes that rise from the ground, ending up in basements, crawl spaces and — ultimately — circulating into living spaces through a process known as vapor intrusion.

There is no national standard to limit TCE exposure in air, although there has been a political push to develop one since the federal Environmental Protection Agency determined in 2011 that the chemical was a carcinogen and a "non-cancer health hazard."

Just how much exposure presents a risk remains a controversial topic. Levels that might not affect one person could make another seriously ill. Pregnant women are particularly vulnerable.

According to the latest EPA assessment — challenged by the chemical industry — risks for non-cancer illnesses, such as birth defects, from short-term TCE exposure in residential settings are found to increase statistically at levels at or above 2 micrograms per cubic meter.

The agency has set the threshold for risks from short-term exposure in an industrial setting at 7, based on the assumption that people spend less time at work than in their homes.

Cancer risks become discernible for chronic exposure — the type people might experience in homes — at levels beginning at 0.43 micrograms, according to an EPA assessment.

New York state has set a broad guideline of 5 for residential and commercial exposure. But the agency often requires action at levels below the threshold when feasible.

Feasibility remains the issue at the Huron campus. Indoor air samples at 42 buildings collected in 2005 — the last time the state oversaw testing — ranged from zero to 17 micrograms per cubic meter in some areas that tended to be occupied. Levels were much higher in other areas — often registering between 50 and 300 micrograms in tunnels and tank rooms below Building 18, for example.

Concentrations in the soil directly below the buildings often exceeded 10,000 and sometimes were over 100,000 micrograms.

In 2005, the state health department determined that the TCE levels at the Huron campus present a "low" health risk to people working there, according to a report at the time. That means state health officials "do not expect to be able to associate health effects" from exposure.

Health department spokesman Jeffrey Hammond said the guideline remains "under review" as more information comes to light "to ensure that previous decisions and recommendations continue to protect public health."

In 2005, a health department study found elevated rates of testicular and kidney cancers, and birth defects that were "statistically significant" in an area affected by solvent pollution in the area south of the former IBM plant, and several blocks to the southwest of the plant polluted by an undetermined source. (The area has since been cleaned by the IBM remediation efforts.)

The results of a study by NIOSH and the health department evaluating birth outcomes of women who worked at the plant is expected to be released later this year.
By the numbers
• 35: Number of years IBM has been cleaning the pollution.
• 70,000: Number of gallons of concentrated chemicals removed so far.
• 1,500: Approximate number of employees who work at the site.
• 470: Number of structures off-site that have been fitted with vent systems to divert toxic fumes.
• 5: Safety threshold, in micrograms per cubic meter, for TCE exposure in air in New York state.
• 2: Level, in micrograms per cubic meter, at which risks associated with short-term TCE exposure increase statistically.
Source: PressConnects; This article has been edited for length.

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Tuesday, April 7, 2015

US salons need to nail occupational safety: Advocates

Nail salons will employ more than 100,000 workers by 2022

Many nail salon employees are women
of reproductive age, experts say.
When New York City Public Advocate Letitia James, JD, announced that her office was releasing a report on nail salons last year, it was anything but a frivolous task.

The policy report, “How Safe is Your Nail Salon?,” released in September, took a look at health and safety practices for both consumers and workers in New York City’s nail salons.

And with more than 2,000 businesses licensed to do manicures and pedicures in the city alone, the health of a large swath of the public is affected.

In New York, the salons are regulated by the state — which has just 27 inspectors to help maintain their safety, James told The Nation’s Health.

The health and wellness of nail salon employees is no small matter, as the U.S. Bureau of Labor Statistics estimated there were 86,900 manicurists and pedicurists in the U.S. in 2012. That number is expected to rise to 100,400 by 2022.

But that estimate is probably far too low, according to the California Healthy Nail Salon Collaborative, which estimates there are 97,100 manicurists in California alone right now.

Up to 80 percent of those workers are Vietnamese immigrants, and more than 50 percent are women of reproductive age.

Duyen Tran, MPH, an APHA member and the interim outreach coordinator for the collaborative, says there are several reasons that nail salon work appeals to young women in the Vietnamese community.

Some of it is the flexibility working in a nail salon can afford: Employees can tailor their schedules around their families’ needs. Another reason is the ease with which a worker can enter into the industry and start making money. Training courses, which are 12 to 18 months long, and exams are offered in Vietnamese.

“To do nail salon work you don’t need high English proficiency,” Tran told The Nation’s Health. “It doesn’t require intensive English training, so it’s really an opportunity for this recent immigrant population to enter the workforce and use it to support their families and communities in a very short time.”

But joining the workforce means exposure to known dangerous products — and potentially unknown dangers, as well.

Three chemicals pose most risks to workers

The biggest risks to nail salon workers are “the toxic trio:” Toluene, formaldehyde and dibutyl phthalate are the most common and dangerous ingredients in nail products, including polish and polish remover, that have been linked to serious health risks.

According to the Centers for Disease Control and Prevention, toluene exposure has been linked to tiredness, confusion, weakness, drunken-type actions, memory loss, nausea, loss of appetite and hearing and color vision loss. High levels of exposure have been linked to kidney damage.

Formaldehyde exposure can lead to irritation of the eyes, nose and throat, causing tearing, and skin irritation, according to CDC, and is a known carcinogen. CDC’s Agency for Toxic Substances and Disease Registry notes that dibutyl phthalate is linked to organ development issues in fetuses when exposed during gestation.

The toxic trio can be transmitted as airborne particles, through product contact with skin or eyes and via unintentional transfer of the materials to uncovered food, drink or cigarettes, according to research from the California Healthy Nail Salon Collaborative.

The Occupational Safety and Health Administration has reported that chemical levels can exceed 826 parts per million during the application of acrylics in nail salons, but proper ventilation can drop that to 12.4 parts per million.

Despite these risks, in Nails Magazine’s 2014-15 report, “Nails Big Book: Everything You Need to Know About the Nail Industry,” 34 percent of nail salon workers reported that they never wear protective gloves while working.

Sixty-one percent said they never wear a mask while working. And more than half reported having work-related health concerns. Twenty-three percent said they were uninsured.

Salons can promote safety for workers

Though self-reported low numbers of nail salon workers take safety precautions, state and federal government regulations require certain steps to be taken to ensure worker safety.

OSHA distributes “Stay Healthy and Safe While Giving Manicures and Pedicures: A Guide for Nail Salon Workers,” which outlines workers’ rights to health and safety for both employees and salon owners.

The guide has been translated to Vietnamese, Spanish and Korean. And OSHA has been working to reach out to communities to make sure workers’ rights are well-known, said Mandy Edens, MSPH, director of OSHA’s directorate for technical support and emergency management.

Source: The Nation’s Health; This article has been edited for length.

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Wednesday, April 1, 2015

Builders oppose OSHA's proposed silica rule

The proposed rule for silica would be
too expensive, builders say.
In a classic tug-of-war between keeping contractors safe on the job and the cost of that safety, builders are battling the Occupational Safety and Health Administration over its proposed standards for silica.

Crystalline silica is found in soil, sand, granite, quartz, and other natural substances that contractors work with.

When blasted, cut, or drilled, those stones and minerals produce dust that workers can inhale.

Long-term exposure can lead to respiratory problems and silicosis, a chronic lung disease.

OSHA’s plan to require more aggressive protection has been in limbo since the agency introduced it in September 2013.

After multiple extensions, the proposed rule had one of the longest public comment periods in OSHA’s history.

Although the comment period is closed, the Construction Industry Safety Coalition, a consortium of 25 trade associations, sent a report to OSHA last week saying the agency’s proposed requirements for lowering the exposure to silica on job sites could cost the industry billions of dollars more than the government has projected.

In an accompanying letter to Assistant Labor Secretary David Michaels, a lawyer for the Coalition called the proposed rule “potentially… the most expensive OSHA standard ever for the construction industry.”

The government’s case

Both sides agree that contractors working in mining, quarrying, road construction, with cement or flint, and in sand blasting and glass industries are most likely to be at risk.

But they disagree about the best way to mitigate that risk.

OSHA’s proposed construction standard would require employers to measure the amount of silica that workers are exposed to, during an eight-hour work day, to see if it could exceed a level acceptable to OSHA (25 micrograms of silica per cubic meter of air). If the exposure measures more than 50 micrograms, the company must protect workers.

In addition, the proposed rule would require construction firms to limit workers’ access to high-exposure areas; use dust controls to protect workers from inhaling higher-than-acceptable amounts of the powder; supply respirators when those dust controls aren’t enough to limit a worker’s exposure; and offer medical exams, including chest X-rays and lung function tests, every three years to workers who are exposed to high levels of silica for 30 or more days a year.

The rule would also mandate more employee training and careful record-keeping that documents workers’ exposure and medical exams.

At a congressional hearing in mid-March, Labor Secretary Thomas Perez defended the upcoming standard.

“We’re trying to save lives here, and exposure to silica kills,” Perez told the House Labor, Health and Human Services, Education and Related Agencies Subcommittee.

House Republicans questioned the need for the rule, suggesting that OSHA do a better job of enforcing its existing standard. Compliance with the current rule is 70%.

The builders’ response

Builders and trades involved in commercial, residential, road, and heavy industrial construction have partnered to oppose the proposed rule. They back a Construction Industry Safety Coalition request for OSHA to withdraw its planned new standard and instead bolster enforcement of the existing rule.

The cross-sector Coalition claims that the proposed silica standards will cost the industry $5 billion per year—a whopping $4.5 billion more than OSHA has estimated.

“We are deeply concerned about the misguided assumptions and cost and impact errors that OSHA has relied upon in creating this proposed rule that will significantly affect our industry,” Tom Woods, chairman of the National Association of Home Builders, said in a press release.

Woods asked OSHA to put its proposal aside and instead work with the industry on a compromise that is “technologically and economically feasible [and] also works to improve industry workers’ health and safety.”

The Coalition claims OSHA’s cost estimates reflect “a fundamental misunderstanding of the construction industry.”

The Coalition’s report estimates that 80% of the cost of complying with the proposed rule will come from paying for additional equipment, labor, and record-keeping.

The remaining 20% will result from increased prices for materials like concrete, glass, roofing shingles, tile, paint, and countertops, as manufacturers pass their compliance costs on to builders.

In addition, the industry has predicted that the proposed rule will lead to the loss of more than 33,000 full-time jobs among contractors, equipment suppliers, and building products manufacturers, and another 20,000 economy-wide when laid-off construction and supplier workers no longer have earnings to spend.

Add in part-time and seasonal jobs, and the number soars to 80,000 lost positions, the Coalition’s report says.

Source: Construction Dive

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Monday, March 30, 2015

Women at risk when exposed to chemical used to remove paint and coatings

EPA releases final risk assessment for NMP

Pregnant women and those of childbearing
age were at risk of exposure to NMP: Experts
WASHINGTON - The U.S. EPA released the final risk assessment for N-Methylpyrrolidone (NMP), a chemical commonly used to remove paint and other coatings.

The assessment identified risks to pregnant women and women of childbearing age, who have high exposure to NMP through paint or other coating removal.

“By completing this assessment, we have taken an important step in protecting pregnant women and women of childbearing age who are using NMP to remove paint,” said Jim Jones, Assistant Administrator for EPA’s Office of Chemical Safety and Pollution Prevention.

“It is a reminder that as we evaluate these risks, it is very clear that our nation’s chemical laws are in much need of reform. Completing this assessment will now trigger a process to address these unacceptable risks.”

Acute and chronic risks identified for women of childbearing age who use NMP for less than four hours per day may be reduced by use of specific types of chemical-resistant gloves.

However, gloves and respirators do not adequately reduce risks to women of childbearing age who use NMP for more than four hours per day on a single day or repeatedly over a succession of days.

The NMP final risk assessment was developed as part of the Agency’s Toxic Substances Control Act (TSCA) Work Plan, which identified chemicals for review and assessment of potential risks to people’s health and the environment.

NMP is a common alternative to methylene chloride, also known as Dichloromethane (DCM), a chemical-based paint and coating remover.

EPA has also identified risks associated with methylene chloride during the removal of paint and other coatings.

For both NMP and methylene chloride, EPA is considering a range of voluntary and regulatory actions to reduce risks, and recommends finding safer paint/coating removal chemicals, or taking precautions that can reduce exposures, such as using the product outside, in a well-ventilated area, and wearing proper gloves and respiratory protection.

Additional information on the NMP final risk assessment and other work plan chemicals can be found here.

Source: EPA press release

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Monday, March 23, 2015

Auto parts store cited for exposing workers to asbestos and mold

The auto parts store failed to protect worker health and
safety, OSHA says.
KANSAS CITY, Mo. – A worker alleging the existence of asbestos, mold and hygiene hazards led to an inspection of an Advance Auto Parts store in Kansas City, where the U.S. Department of Labor's Occupational Safety and Health Administration found one repeated and 10 serious safety and health violations with fines of $60,000.

"Exposure to asbestos is a dangerous workplace issue that can cause loss of lung function and cancer, among other serious health effects. When Advance Auto uses an older building with presumed asbestos-containing material, such as floor tiles, it has a responsibility to conduct periodic air monitoring and must post warning signs for workers," said Barbara Theriot, OSHA's area director in Kansas City.

"The company also has a responsibility to maintain the building in a sanitary and safe manner. OSHA found persistent flooding, which caused mold growth and created lower-level slip and fall hazards. This is unacceptable."

OSHA inspectors tested bulk samples of furnace room floor tiles and found they contained 3 percent chrysotile, a form of asbestos. Sample air monitoring did not detect asbestos fibers circulating in the heating and air conditioning system.

However, particles could become airborne from deteriorating tiles and persistent flooding, a consistent issue throughout the building.

Asbestos is a naturally occurring mineral fiber used in some building materials before its health dangers were discovered. Asbestos fibers are invisible and can be inhaled into the lungs unknowingly. Inhaled fibers can then become embedded in the lungs.

Inspectors also found electrical safety violations and blocked exit routes at the store, resulting in the 10 serious violations. An OSHA violation is serious if death or serious physical harm could result from a hazard an employer knew or should have known exists.

OSHA also noted a repeated violation for failing to provide inspectors with injury and illness logs.

Based in Roanoke, Virginia, Advance Auto Parts was previously cited for this violation in a Delaware, Ohio, store in 2010 and a Lakeland, Florida, store in 2011.

OSHA issues repeated violations if an employer was cited previously for the same or a similar violation within the last five years.

Advance Auto Parts has 15 business days from receipt of its citations and penalties to comply, request an informal conference with OSHA's area director, or contest the findings before the independent Occupational Safety and Health Review Commission.

Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance. For more information, visit OSHA online.

Source: OSHA

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Wednesday, March 4, 2015

NY hair salon fired employee who warned others of formaldehyde threat

A receptionist wanted to make her
colleagues aware of health hazards
connected to hair salon products.
NEW YORK – All a receptionist at Salon Zoë hair salon wanted to do was make her fellow employees aware of health hazards associated with products containing formaldehyde that were regularly used by haircutters and stylists at the business in the Riverdale section of the Bronx.

Her employer responded by firing her.

As a result, the U.S. Department of Labor is suing the business and its owner, Kristina Veljovic, for discrimination, and seeking redress and compensation for the worker who exercised her rights under the Occupational Safety and Health Act.

"This firing was illegal and inexcusable," said Robert Kulick, regional administrator in New York for the Labor Department's Occupational Safety and Health Administration.

"It's against the law to fire or otherwise retaliate against an employee for informing colleagues about possible health hazards in their place of employment. Such behavior not only intimidates workers, it also can deny them access to knowledge that will protect them against workplace hazards."

The suit filed in the U.S. District Court for the Southern District of New York says the worker began to experience respiratory distress in December 2011, including difficulty breathing and an impaired sense of smell. She sought medical attention on multiple occasions over the next several months.

During this period, she also told her employer that she believed the salon's hair-straightening products, which contain formaldehyde, were causing her health problems.

On June 27, 2012, she informed fellow employees of the presence of formaldehyde in the salon's products and provided several co-workers with copies of an OSHA fact sheet* detailing the dangers of formaldehyde exposure.

Two days later, Kristina Veljovic terminated her employment. In July 2012, a physician confirmed that the worker's respiratory distress resulted from her formaldehyde exposure at work.

She subsequently filed an anti-discrimination complaint with OSHA, which investigated and found merit to her complaint.

"No employee should be fired for raising awareness of a potential workplace health hazard," said Jeffrey Rogoff, the regional Solicitor of Labor in New York.

"Under the Occupational Safety and Health Act, the Labor Department has the authority to file suit against employers who retaliate against employees and it will do so when the case warrants. This is clearly one of those cases."

The department's lawsuit asks the court to affirm the discrimination charge and permanently prohibit the defendants from illegally retaliating against employees in the future.

It also seeks payment of lost wages as well as compensatory, punitive and emotional distress damages to the employee, an offer of reinstatement with full benefits and seniority and the removal of all references to the matter in the worker's employment records.

It would also require the employer to prominently post a notice that she will not discriminate against employees.

In a related action, OSHA's Tarrytown Area Office conducted an inspection of Salon Zoe and cited the company in December 2012 for lack of a chemical hazard communication program and for not providing the salon's employees with information and training on formaldehyde and other hazardous chemicals.

OSHA enforces the whistleblower* provisions of the OSH Act and 21 other statutes protecting employees who report violations of various airline, commercial motor carrier, consumer product, environmental, financial reform, food safety, health care reform, nuclear, pipeline, worker safety, public transportation agency, maritime and securities laws.

Employers are prohibited from retaliating against employees who raise various protected concerns or provide protected information to the employer or to the government.

Employees who believe that they have been retaliated against for engaging in protected conduct may file a complaint with the secretary of labor to request an investigation by OSHA's Whistleblower Protection Program. Detailed information on employee whistleblower rights, including fact sheets, is available here.

Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance.

Source: OSHA

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Other air purifiers, such as Electrocorp's CleanBreeze3, comes with a source capture attachment that can be positioned close to the head where the treatment is being used and helps remove harmful chemicals such as formaldehyde before they spread.

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Monday, February 23, 2015

Unmitigated dust becomes explosion hazard: OSHA

Combustible dust may become a
hazard that employers need to control.
Combustible dust left uncontrolled or suspended in the air can explode, which was one of many safety hazards discovered after an inspection at the Thomas Moore Feed facility in Navasota, Texas, by the U.S. Department of Labor's Occupational Safety and Health Administration.

OSHA inspectors found 18 violations and proposed a penalty of $58,100.

The agency's Houston North Area Office did its inspection in September 2014 following a complaint. OSHA cited Thomas Moore Feed for not protecting workers from a potential dust explosion; allowing openings in the dust collection exhaust path of the hammer mill; failing to keep dust accumulations below 1/8 inch in a priority area; not maintaining a functioning monitoring device on the dust collector or making repairs to the dust collector; and not having an adequate dust emission source.

"Airborne grain dust in the right concentration can become explosive and must be properly controlled by ventilation, proper housekeeping to control dust accumulations and other effective means, which this employer failed to do," said Josh Flesher, acting area director for OSHA's Houston North Area Office.

The serious violations include failure to guard belts, pulleys, chains and sprockets less than 7 feet from the ground or platform; evaluate permit-required confined spaces; and outline procedures to prevent the unintended startup of machinery.

A serious violation occurs when there is substantial probability that death or serious physical harm could result from a hazard about which the employer knew or should have known.

Three other violations involve failing to document forklift training; not identifying names on locks when a crew performs service or maintenance; and not providing information to employees wearing respirators.

ST Feed Mill, doing business as Thomas Moore Feed, specializes in manufacturing animal feed and employs about 35 workers at the Navasota facility.

Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance. For more information, visit OSHA.

Source: OSHA

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Wednesday, February 11, 2015

Welders at risk of toxic and explosive fumes

Blast kills temporary worker, critically injures another

Employers need to verify fire and explosion hazards: OSHA
MOSS POINT, Miss. — Two temporary workers hired to cut and weld pipes at the Omega Protein plant in Moss Point on July 28, 2014, had no idea and had no training to know that the storage tank beneath them contained explosive methane and hydrogen sulfide gases.

One of the two men found out later as he lay in a hospital with a fractured skull, internal injuries and broken bones. The second, a 25-year-old man named Jerry Taylor, died when the tank exploded.

The U.S. Department of Labor's Occupational Safety and Health Administration (OSHA) investigated the incident and has found four companies violated safety regulations that could have prevented the tragedy.

The companies are Accu-Fab & Construction Inc., Omega Protein, and JP Williams Machine & Fabrication, all in Moss Point, and Global Employment, in Pascagoula.

Accu-Fab, a metal fabricator, was contracted by Omega Protein to manufacture and erect a wastewater storage tank that required modification of existing pipes.

A staffing agency, Global Employment Services, provided Accu-Fab with the employees needed at Omega. JP Williams Machine, which provides industrial service and repair, was on-site the day of the explosion performing unrelated maintenance activities.

"The Omega Protein plant explosion shines a spotlight on how critical it is for employers to verify, isolate and remove fire and explosion hazards in employee work areas," said Eugene Stewart, OSHA's area director in Jackson. "If the employer ensured a safe environment, this tragic incident could have been prevented."

Repeated violations

OSHA issued 13 citations to Omega Protein, a producer of omega-3 fish oil and specialty fish meal products, for willful, repeated and serious safety violations.

OSHA issued a willful citation for exposing employees to fire and explosion hazards due to Omega management's failure to inform Accu-Fab that the storage tank contained wastewater that could generate hydrogen sulfide and methane gases, which can be highly explosive and toxic, even at low concentrations.

The repeated violations involve not having standard railings on open-sided floors and platforms and failing to label electrical boxes properly.

Omega Protein was cited previously for these same violations in 2012. Additionally, the serious hazards included allowing workers to weld and cut piping on an improperly prepared storage tank containing explosive methane and hydrogen sulfide gases and failing to label or tag the storage tank to note that it contained hazardous chemicals.

OSHA cited Accu-Fab for one willful, four serious and two other-than-serious violations. The willful violation was issued for failure to train workers on chemical hazards in the work area, such as hydrogen sulfide, methane, welding gas and paints.

Global Employment Services was issued a serious citation for this same hazard.

Additionally, both employers were cited for a serious violation for failure to instruct employees about avoiding unsafe work conditions.

Accu-Fab was also cited for failure to ensure employees working on top of a storage tank at heights of up to 29 feet were wearing fall protection and for not recording this fatality or two other recordable injuries.

JP Williams was issued one serious citation for improperly storing oxygen and acetylene cylinders.

Exposure to acetylene can cause headache, dizziness, asphyxiation and even frostbite.

Proposed penalties for the four companies total $187,620.

OSHA has conducted 13 inspections at Omega Protein facilities in Mississippi, Virginia and Louisiana since 1998. The company received citations for noise exposure, personnel protective equipment, machine guarding, welding and cutting and electrical hazards.

Accu-Fab has three prior OSHA inspections, most recently in 2002, and has been cited for scaffolding, forklift, welding, cutting and electrical violations. Both JP Williams and Global Employment have no prior OSHA inspection history.
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Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance. For more information, visit OSHA's website.

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Wednesday, January 28, 2015

Firefighters have higher risk of cancer: Study

Study confirms cancer cluster among firefighters in Victoria

Firefighters are exposed to flammable
chemicals, combustion, foams and more.
Firefighters who worked at a Country Fire Authority facility in Victoria’s Ballarat region have a higher incidence of skin, testicular and brain cancers, a comprehensive study has found.

The study, conducted by Monash University, examined cancer and death rates linked to the Fiskville site between 1971 and 1999. It found 69 cancers were among the 606 people who worked and trained there, resulting in 16 deaths.

After releasing the findings, the Victorian premier, Daniel Andrews, told reporters the research confirmed “beyond any reasonable doubt” that there was a statistically significant increase in cancers associated with firefighters who worked at the site.

“This is a very tragic report,” he said. “The evidence is becoming clearer and clearer each day that people have become sick because of this place. People have died because of this place.”

Researchers found a cancer cluster in the high-risk group, considered to be those who worked full-time on the site training firefighters, and who were exposed to flammable chemicals, combustion, foams and recycled firewater.

Of 95 high-risk workers traced, 25 had cancer and six had passed away from their cancer, the study found.

In December, Andrews announced a landmark parliamentary inquiry to examine pollution, contamination and unsafe activities at Fiskville training centre from 1970 to 1990. It is expected to conclude in June this year.

The commission would provide victims and their families with answers and support, and would consider “how, not whether” those affected and their families would be compensated. “This is sad, tragic, and we’re going to put this right,” Andrews said.

But the risk was a historical one, he said. Many of the chemicals staff came into contact with were no longer used during training.

“For those who work here now, there are very low risks associated with this site today because remediation work has been done,” Andrews said. “There’s ongoing oversight and monitoring of those risks and that vigilance is critically important.”

A spokeswoman for the Country Fire Authority (CFA) said the organisation’s chief executive, Mick Bourke, would not be speaking to the media. “He will be communicating with CFA members at some point today through a blog post,” she said.

An official with the United Firefighters Union Victorian branch, Mick Tisbury, said it was “abhorrent” Bourke had refused to comment. The union was calling for his immediate resignation, he said.

“He and the CFA have been denying there was anything wrong with the place for years, they have put our health and safety at risk.

“We’re not expendable. We have families. We are people.”

Tisbury worked at the Fiskville site for 11 years.

“Every day, we have to live with this at the back of our minds,” he said.

In June last year, there was anger among some firefighters and their families when Cancer Council Victoria released a preliminary report that stated firefighters who worked at Fiskville did not have an increased incidence of cancer.

Cancer Council CEO Todd Harper said the report was commissioned only to look at data readily available by cross-referencing the records of 599 Victorian firefighters with data from the Victorian cancer registry.

“At the time we explained the limitations of this study, including imprecision of the relative risk estimates. So, while the earlier report did not find evidence of a cluster, nor did it rule out the existence of one. The Monash University study takes into account those firefighters who had moved interstate - information which was not available earlier.”

He said the council would like to see coordinated action at a national and state level in order to reduce the burden of harm from occupational cancers.

The co-investigator of the latest study, Professor Malcolm Sim, said the research was now more comprehensive, which is why the findings differed.

“The Cancer Council report only looked at firefighters in Victoria and was only supposed to be a preliminary examination, but what we did is trace firefighters who had moved interstate and we did pick up some cancer in those people,” said Sims, who is director of the Monash centre for occupational and environmental health.

“We also placed people into different categories of exposure based on existing guidelines for doing so. This is quite a major piece of work that used Australian Institute of Health data and took over one year to complete.”

The cancer results “stood right out”, Sims said. “Their death rates from other causes of disease, like heart and respiratory disease, were quite low, because these are healthy, fit people.

“That’s why their cancer results stood right out. There was a big gap between cancer and other diseases you don’t usually see in people like this, with healthy lifestyles.”

Researchers would look in more detail at the specific compounds associated with the cancers among the group, he said.

“The problem is the firefighters studied came into contact with a cocktail of exposures and chemicals, and we don’t know which ones may be contributing to their cancers,” Sims said.

Source: The Guardian

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Friday, January 16, 2015

Chemical cleanup workers exposed to hazards

TCS employees not provided safety gear and other protections

Worker safety needs to be taken
seriously, OSHA inspectors say.
For the third time in two years, a chemical tank cleaning service has exposed workers cleaning portable tank wagons to dangerous confined space hazards.

Responding to a complaint, U.S. Department of Labor Occupational Safety and Health Administration inspectors found seven repeated and two serious violations at Dedicated TCS LLC's Channahon site. OSHA has proposed penalties of $79,464.

"Once again, Dedicated TCS has failed to protect its workers and expects them to work with hazardous materials such as hydroxide and nitrogen chemical residue in dangerous spaces without safety equipment," said Kathy Webb, OSHA's area director in Calumet City.

"The company's failure to safeguard its employees is a consistent and unacceptable habit. It must stop now."

During a July 28, 2014, inspection, OSHA found that Dedicated TCS gas meters were not in working condition, and neither rescue and retrieval devices nor appropriate lighting for use in permit-required confined spaces were provided.

A confined space is one large enough for workers to enter and perform certain jobs, such as a tank wagon, but it has limited or restricted means for entry or exit and is not designed for continuous occupancy.

The company also failed to train workers about the hazards they faced and how to use personal protective equipment when working with chemical residue.

Inspectors also found that the entry supervisor did not verify that all safety requirements were met before allowing workers to enter the tank wagons.

Dedicated TCS was cited for the same violations at the Channahon facility in September 2012 and the company's Lansing facility in November 2012.

OSHA issues repeated violations if an employer previously was cited for the same or a similar violation of any standard, regulation, rule or order at any other facility in federal enforcement states within the last five years.

The July 2014 inspection also found slip, trip and fall hazards on floors and stairs and used, damaged extension cords, resulting in two serious violations.

An OSHA violation is serious if death or serious physical harm could result from a hazard an employer knew or should have known exists.

The company has 15 business days from receipt of its citations and penalties to comply, request an informal conference with OSHA's area director, or contest the findings before the independent Occupational Safety and Health Review Commission.

To ask questions, obtain compliance assistance, file a complaint, or report workplace hospitalizations, fatalities or situations posing imminent danger to workers, the public should call OSHA's toll-free hotline at 800-321-OSHA (6742).

Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance. For more information, visit http://www.osha.gov.

Source: OSHA

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Tuesday, November 25, 2014

10 jobs that are bad for your lungs - Part 2

Knowing the dangers in certain occupations may help decrease the risk factors. The first five jobs that pose a threat to the lungs were:

1. Bartending and waitressing
2. Housekeeping and cleaning
3. Health care
4. Hair styling
Construction workers are often exposed
to chemicals, particles and asbestos.
5. Manufacturing

And the list continues:

6. Construction

Workers who demolish old buildings or do remodeling can be exposed to asbestos used as insulation around pipes or in floor tiles.

Even minimal exposure to its microscopic fibers has been linked to a variety of problems. One is mesothelioma, a form of cancer, Von Essen says.

Exposure also seems to raise the risk of small-cell lung cancer and can lead to asbestosis, or scarring of the lung. Removal should be left to trained and licensed crews.

"Know where the asbestos is," Von Essen says. "Follow all the rules and don't take chances."

7. Farming

Working with crops and animals can lead to several disorders. Hypersensitivity pneumonitis is a rare but serious problem caused by repeated exposures to mold-contaminated grain or hay. The lung's air sacs become inflamed and may develop scar tissue.

Grain in metal bins can get moldy. Breathing dust from this grain can lead to fevers, chills, and a flu-like illness called "organic dust toxic syndrome." Farmers also are more likely to report a cough and chest tightness.

"We think about 30% of farmers who grow crops in this way have had that at some point," Von Essen says. Workers in hog and chicken barns sometimes get an asthma-like syndrome.

"Dust and ammonia levels together seem to be risk factors," she says. Keep grain from getting damp, ensure adequate ventilation, and wear a respirator.

8. Auto Body Spray Painting

People who work in auto body shops are often exposed to chemicals known as isocyanates. They're a significant cause of occupational asthma.

"It's frequently a career-ending disease where they need to leave their profession," Harber says.

The right protective equipment may
alleviate some of the risks.
Using quality respirators that are appropriate for your task can lessen the risk. It also helps to enclose the area being sprayed and to have a ventilated exhaust system. Better yet, replace hazardous materials with safer ones.

9. Firefighting

People who battle blazes are exposed not only to the fire, but also to other materials, including burning plastics and chemicals. Firefighters can significantly lower their risk of lung disease and other problems by using a "self-contained breathing apparatus" (SCBA). These devices should also be used during "mop up" or the clean-up period.

"Many of the chemicals are still in the air," Harber says. Ventilation also is critical.

10. Coal Mining

Underground miners are at risk for everything from bronchitis to pneumoconiosis, or "black lung." It's a chronic condition caused by inhaling coal dust that becomes embedded in the lungs, causing them to harden and make breathing very hard.

"This can cause progressive massive fibrosis and can kill people," Von Essen says.

Again, protective equipment can limit the amount of dust inhaled.

Source: WebMD

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Monday, November 24, 2014

10 occupations that are bad for your lungs - Part 1

Our lungs work hard for all of us - but
some occupations are worse than others.
Your lungs work hard. Most adults take more than 20,000 breaths a day. But just how well your lungs do their job may be affected by the job you do.

Chemicals. Germs. Tobacco smoke and dirt. Fibers, dust, and even things you might not think are dangerous can damage your airway and threaten your lungs.

"The lungs are complex organs," says Philip Harber, MD, MPH, professor of public health at the University of Arizona in Tucson. "Occupational and environmental exposures can lead to scarring or fibrosis, asthma, COPD, and infection or cancer."

The good news: Many on-the-job lung dangers are preventable. Depending on your line of work, making certain changes can be key: Improve ventilation, wear protective equipment, change the way you do your work, and learn more about hazards, for examples.

Here are 10 jobs where precautions may help you avoid work-related lung damage.

1. Bartending and Waitressing

Secondhand smoke has been linked to lung cancer. It remains a threat to workers in cities where smoking hasn't been banned in public places. Casino workers also can find themselves in a cloud of smoke.
Smoky environments put bartenders and
waiting staff at risk for lung disease. 

No one's going to wear a respirator while serving martinis or dealing a blackjack game. Separating smokers from nonsmokers, cleaning the air, and ventilating buildings won't keep nonsmokers from being exposed.

Short of working to change policy, the best solution may be to find another job.

"Unfortunately, the individual worker has limited options," says Susanna Von Essen, MD. She's a University of Nebraska Medical Center professor of internal medicine in the division of pulmonary, critical care, sleep, and allergy.

2. Housekeeping and Cleaning

Some cleaning supplies, even so-called "green" or "natural" products, have harmful chemicals that have been linked with developing asthma.

"Cleaners are reactive chemicals, meaning that they react with dirt and also with your lung tissues," Von Essen says.

Some release volatile organic compounds, which can contribute to chronic respiratory problems and allergic reactions. Read labels and follow instructions.

Consider using "simple cleaning agents like vinegar and water or baking soda," Von Essen says. Open windows and doors to keep the area well ventilated, too.

3. Health Care

Doctors, nurses, and other people who work in hospitals, medical offices, or nursing homes are at increased risk for lung diseases such as tuberculosis, influenza, and severe acute respiratory syndrome (SARS).
Health care workers are at risk: Experts

So, health care workers should keep up with immunizations (including the flu vaccine) that the CDC recommends for them.

Health care workers may also develop asthma if latex is used in gloves or other supplies. Latex-free synthetic gloves are an alternative.

4. Hair Styling

Certain hair-coloring agents can lead to occupational asthma. Some salon hair-straightening products contain formaldehyde, a known carcinogen. It's also a strong eye, nose, throat, and lung irritant.

Good ventilation is important. Because wearing a respirator might cause appointments to cancel, know what's in the products you're working with. If they're not safe, find a safer product.

5. Manufacturing

Some factory workers risk getting asthma or making their existing asthma worse. Asthma not caused by work but made worse by it affects as many as 25% of adults with asthma, Harber says.

Factory workers can be exposed to everything from inhaled metals in foundries to silica or fine sand, which can lead to silicosis, a disease that scars the lung, or increased risk of lung cancer.

A lung disorder called "popcorn lung," or bronchiolitis obliterans, has been seen in plant workers exposed to some of the flavoring chemicals used to make microwave popcorn. Again, respirators and proper ventilation are key for those workers. (No risk of "popcorn lung" has been seen in people who eat that popcorn.)

Source: WebMD

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